Services include Tool Joint Hardfacing (SmoothX©/Super SmoothX©/CASING PLUS©/Arnco 100XT™/Arnco 150XT™/Arnco 300XT™/Arnco 350XT™/ARMACOR M™/TCS™ Titanium/TCS™ 8000/Duraband© NC/Tuffband© NC), Make and Break of Tool Joints, Internal Plastic Coating of Drill Pipe and Tubing, Reconditioning of Drill Pipe, Re-threading of Drill Pipe, Tubing and Casing and Field Inspection.
Reconditioning of Drill Pipe
Reconditioning of Drill Pipe involves full pipe body inspection as per the guidelines of API RP7G, inspection of Tool Joints and inspection of the critical area covering the weld zone and the internal fade out area from the Upset to the pipe body.
The worn out and damaged tool joints are cut off and new tool joints are friction welded to the accepted pipe, machined and post weld heat treated, hardness tested and inspected using wet magnetic particle inspection and ultrasonic methods. The new tool joints can also be provided with Hardfacing.
Rethreading of Drill Pipe
Rethreading of Drill Pipe involves machining of new connection on the damaged tool joint pin and box.
Rethreading of Casing and Tubing
Rethreading of Casing and Tubing involves inspection of the pin threads and the couplings for thread damages. The defective pins are cut off and new pin connections are machined and the damaged couplings are replaced with new couplings. The pipe is hydrostatically tested as per the API Specifications.
Field Inspection
Field Inspection of Oil Country Tubular Goods as per the API Specifications and Customer requirements is part of OCTL activities.
Tool Joint Hardfacing
SmoothX©: provides a smooth surface with little or no exposed carbide to minimize the tool joint wear
Super SmoothX©: for applications requiring maximum casing protection provided by a "machine or grind finish" surface
CASING PLUS©: for a very hard but smooth surface that simultaneously protects both the tool joint and the casing in which it is run
Armacor’s extremely low carbon content ensures its compatibility with the tool joint. Armacor’s chemistry enables it to sustain its ‘hot hardness’ beyond materials with different chemistries. A tool joint hardbanded with Armacor will be protected to a higher degree by its amorphous structure than a wire bearing a traditional crystalline structure. Armacor provides superior bonding strengths, hardness even at sustained elevated temperatures, longevity and performance due to hard wear resistance and tough fracture resistant substructure delivering enduring performance even in the harshest drilling conditions, has low friction coefficient and lower replacement costs.
TCS™ Titanium
Tuboscope TCS™ Titanium is a martensitic chrome-titanium carbide alloy with molybdenum. This popular hardbanding choice features high-stress abrasion resistance and the ability to resist cracking and spalling. TCS Titanium is manufactured as a self-shielding, flux-cored, 2.4 mm open arc welding wire and is NS-1 approved.
Features and Benefits of TCS™ Titanium hardbanding:
Very dense and uniform grain structure
Tolerant to variations in pre- and post-temperatures
>56 Rc (undiluted weld metal hardness)
Control single pass application
Removal of previously applied TCS Titanium not required
Can be repaired in remote locations
Flux residues are minimal
Total overlay integrity with tool joint
Extremely low coefficient of friction
Very high stress abrasion resistance
Impact resistant
Cracking and spalling resistant
No shielding gas required
Casing-friendly hardbanding
TCS™ 8000
Tuboscope’s TCS™ 8000 is a highly refined premium grade overlay chrome alloy for tool joints and hardbanding applications. The addition of nickel, vanadium and molybdenum offers enhanced resistance to abrasion, corrosion, impact and wear.
TCS™ 8000 is manufactured as a self-shielding 3/32-inch (2.4 mm) flux-cored, open wire arc. It’s designed for good all-around performance and maximum casing protection.
Features and Benefits of TCS™ 8000 hardbanding:
Extremely smooth overlay as deposited
Very dense and uniform grain structure
Tolerant to variations in pre- and post-temperatures
Flux residues are minimal and self-releasing
>56 Rc (undiluted weld metal hardness)
Can be applied over itself
Can be resurfaced multiple times
Impact resistant
Corrosion resistant No shielding gas required
Will withstand MPI inspection virtually crack free
Duraband® NC
Duraband® NC is non-cracking and the only product to be *Fearnley Procter NS-1™ certified for re-application over itself and many other hardband products. (Postle Industries Inc.). OCTL is a Level 2 Certified applicator.
Postalloy® DURABAND® NC is a gas shielded, metal cored hardfacing wire designed specifically for CRACK FREE hardbanding applications. DURABAND® NC microstructure consists of a hard, but tough tool steel matrix with a high volume of tightly packed micro-constituents. This combination ensures excellent wear resistance in open hole drilling as well as being CASING FRIENDLY. Typical hardness values of 57Rc can be expected when applied to new tools or properly rebuilt joints. Deposits are smooth and free of any slag. DURABAND® NC can be applied over itself and over TUFFBAND® NC without removal, but only if the surface has been properly cleaned and inspected. DURABAND® NC can be applied over some competitive products without removal.
Tuffband® NC
Tuffband® NC is applied crack free and prevents spalling even under the most extreme drilling conditions. (Postle Industries Inc.). OCTL is a Level 2 Certified applicator.
Postalloy® Tuffband® NC is a high hardness hardband that may be used by itself for casing friendly hardband applications or used as a weld matrix with Tungsten Carbide (WC) when casing protection is not a factor.
Tuffband® NC is applied crack free and prevents spalling even under the most extreme drilling conditions. It is 100% rebuildable and is *Fearnley Procter NS-1TM Certified for applications on new pipe. It will protect your tool joints and since abrasive materials will not collect in cracks it also extends the life of your casing.
Advantages of Tuffband NC include:
Longer life of tool joints and casing
Minimization of sour gas problems at critical sites
100% Rebuildable
Make and Break of Tool Joints
Break the joints in by making up three times to their recommended make-up torque. This option ensures proper initial make-up of tool joints which affects the life of the tool joint connections. Saves rig time.
Internal Plastic Coating
Internal Plastic Coating of Drill Pipe improves the performance and life of the drill pipe.
The Drill Pipe is thermal cleaned and the internal surface is blasted with grit for a good anchor pattern preparatory to Coating. A two stage application of phenolic / epoxy liquid coatings is sprayed on to the internal surface of the drill pipe in a controlled manner and thermal cured at each stage. This ensures uniform coating thickness and Quality throughout the length of the Drill Pipe.
Reconditioning of Drill Pipe
Reconditioning of Drill Pipe involves full pipe body inspection as per the guidelines of API RP7G, inspection of Tool Joints and inspection of the critical area covering the weld zone and the internal fade out area from the Upset to the pipe body.
The worn out and damaged tool joints are cut off and new tool joints are friction welded to the accepted pipe, machined and post weld heat treated, hardness tested and inspected using wet magnetic particle inspection and ultrasonic methods. The new tool joints can also be provided with Hardfacing.
Rethreading of Drill Pipe
Rethreading of Drill Pipe involves machining of new connection on the damaged tool joint pin and box.
Rethreading of Casing and Tubing
Rethreading of Casing and Tubing involves inspection of the pin threads and the couplings for thread damages. The defective pins are cut off and new pin connections are machined and the damaged couplings are replaced with new couplings. The pipe is hydrostatically tested as per the API Specifications.
Field Inspection
Field Inspection of Oil Country Tubular Goods as per the API Specifications and Customer requirements is part of OCTL activities.
Tool Joint Hardfacing
SmoothX©: provides a smooth surface with little or no exposed carbide to minimize the tool joint wear
Super SmoothX©: for applications requiring maximum casing protection provided by a "machine or grind finish" surface
CASING PLUS©: for a very hard but smooth surface that simultaneously protects both the tool joint and the casing in which it is run
Arnco Technology Trust Ltd, Houston, USA
Liquidmetal Coatings, Texas, USA
ARMACOR has remained the choice product on drill pipe because it is a hard working hardband that simply keeps on working hard. It has proven itself on tool joints and risers, supporting the drilling efforts of operating companies and contract drillers in some of the harshest and most challenging drilling environments around the globe. Armacor continues to sell itself as a result of its enduring performance in applications where corrosion, erosion, abrasion and downtime remain significant challenges.Armacor’s extremely low carbon content ensures its compatibility with the tool joint. Armacor’s chemistry enables it to sustain its ‘hot hardness’ beyond materials with different chemistries. A tool joint hardbanded with Armacor will be protected to a higher degree by its amorphous structure than a wire bearing a traditional crystalline structure. Armacor provides superior bonding strengths, hardness even at sustained elevated temperatures, longevity and performance due to hard wear resistance and tough fracture resistant substructure delivering enduring performance even in the harshest drilling conditions, has low friction coefficient and lower replacement costs.
National Oilwell Varco (NOV), USA
TCS™ Titanium
Tuboscope TCS™ Titanium is a martensitic chrome-titanium carbide alloy with molybdenum. This popular hardbanding choice features high-stress abrasion resistance and the ability to resist cracking and spalling. TCS Titanium is manufactured as a self-shielding, flux-cored, 2.4 mm open arc welding wire and is NS-1 approved.
Features and Benefits of TCS™ Titanium hardbanding:
Very dense and uniform grain structure
Tolerant to variations in pre- and post-temperatures
>56 Rc (undiluted weld metal hardness)
Control single pass application
Removal of previously applied TCS Titanium not required
Can be repaired in remote locations
Flux residues are minimal
Total overlay integrity with tool joint
Extremely low coefficient of friction
Very high stress abrasion resistance
Impact resistant
Cracking and spalling resistant
No shielding gas required
Casing-friendly hardbanding
TCS™ 8000
Tuboscope’s TCS™ 8000 is a highly refined premium grade overlay chrome alloy for tool joints and hardbanding applications. The addition of nickel, vanadium and molybdenum offers enhanced resistance to abrasion, corrosion, impact and wear.
TCS™ 8000 is manufactured as a self-shielding 3/32-inch (2.4 mm) flux-cored, open wire arc. It’s designed for good all-around performance and maximum casing protection.
Features and Benefits of TCS™ 8000 hardbanding:
Extremely smooth overlay as deposited
Very dense and uniform grain structure
Tolerant to variations in pre- and post-temperatures
Flux residues are minimal and self-releasing
>56 Rc (undiluted weld metal hardness)
Can be applied over itself
Can be resurfaced multiple times
Impact resistant
Corrosion resistant No shielding gas required
Will withstand MPI inspection virtually crack free
Postle Industries Inc., Ohio, USA
Duraband® NC
Duraband® NC is non-cracking and the only product to be *Fearnley Procter NS-1™ certified for re-application over itself and many other hardband products. (Postle Industries Inc.). OCTL is a Level 2 Certified applicator.
Postalloy® DURABAND® NC is a gas shielded, metal cored hardfacing wire designed specifically for CRACK FREE hardbanding applications. DURABAND® NC microstructure consists of a hard, but tough tool steel matrix with a high volume of tightly packed micro-constituents. This combination ensures excellent wear resistance in open hole drilling as well as being CASING FRIENDLY. Typical hardness values of 57Rc can be expected when applied to new tools or properly rebuilt joints. Deposits are smooth and free of any slag. DURABAND® NC can be applied over itself and over TUFFBAND® NC without removal, but only if the surface has been properly cleaned and inspected. DURABAND® NC can be applied over some competitive products without removal.
Tuffband® NC
Tuffband® NC is applied crack free and prevents spalling even under the most extreme drilling conditions. (Postle Industries Inc.). OCTL is a Level 2 Certified applicator.
Postalloy® Tuffband® NC is a high hardness hardband that may be used by itself for casing friendly hardband applications or used as a weld matrix with Tungsten Carbide (WC) when casing protection is not a factor.
Tuffband® NC is applied crack free and prevents spalling even under the most extreme drilling conditions. It is 100% rebuildable and is *Fearnley Procter NS-1TM Certified for applications on new pipe. It will protect your tool joints and since abrasive materials will not collect in cracks it also extends the life of your casing.
Advantages of Tuffband NC include:



Make and Break of Tool Joints
Break the joints in by making up three times to their recommended make-up torque. This option ensures proper initial make-up of tool joints which affects the life of the tool joint connections. Saves rig time.
Internal Plastic Coating
Internal Plastic Coating of Drill Pipe improves the performance and life of the drill pipe.
The Drill Pipe is thermal cleaned and the internal surface is blasted with grit for a good anchor pattern preparatory to Coating. A two stage application of phenolic / epoxy liquid coatings is sprayed on to the internal surface of the drill pipe in a controlled manner and thermal cured at each stage. This ensures uniform coating thickness and Quality throughout the length of the Drill Pipe.